Satellite Waveguides

Waveguide Components for Satellite Communications & Space-borne Platforms

At Space Machine, we recognize that satellite and space-borne communication systems operate under some of the most extreme and exacting conditions in the industry. From low-earth orbit to deep-space satellites, maintaining high-fidelity RF signal transmission demands waveguide components that deliver precision, durability and certainty. Our Satellite Waveguide solutions are engineered to enable unmatched performance across commercial, defence, civil and scientific space missions.

Satellite Waveguide Projects

  • Direct TV 8
  • GOES
  • Hughes‐Jupiter
  • MSAT
  • Panamsat 8
  • Sirius XM 7 & 8
  • WVL
  • RESTORE-L
  • Intelsat 39
  • Star One D2
  • T19 (Telstar 19 VANTAGE)
  • JUPITER 3

Benefits of Working with Space Machine

Experts on Your Team

With decades of experience in waveguide design, prototyping and manufacturing, our engineering team collaborates closely with you to understand system needs, mission profiles and environmental constraints.

Cost and Schedule Efficiency

We leverage mature processes, robust supply-chain relationships and integrated manufacturing to deliver optimized solutions on time and on budget.

Increased Part Reliability

Our space-qualified waveguide components are built to withstand radiation, thermal cycles, vibration, shock and other mission-critical stressors so you can focus on system performance.

Award Winning Manufacturer

Founded in 1962, Space Machine continues to innovate and lead in waveguide technologies for aerospace and defence markets.

Space-Grade Waveguide Capabilities

Our Satellite Waveguide solutions are tailored for space-borne and satellite communications systems. We offer extensive capabilities including:

  • Rigid and semi-rigid waveguides optimized for S-, X-, Ku-, Ka-, Q- and V-bands, plus custom frequency ranges upon request.
  • Custom waveguide sizes and geometries built to your mission profile — whether high-power GEO transponders, LEO data links or inter-satellite laser/RF hybrid systems.
  • Fabrication using qualified materials and processes: space‐grade aluminium, copper-silver lam, or composite designs; welding and assemblies certified to industry standards.
  • Environmental qualification: full thermal-vacuum testing, vibration/shock qualification, outgassing-compliant materials, strict cleanliness protocols.
  • High-volume production runs alongside low-volume mission-unique builds — we can scale to your program’s needs without sacrificing quality or traceability.

Key certifications and production credentials include:

  • ISO 9001:2015 & AS9100D certified
  • NADCAP welding, bonding and plating approvals
  • ITAR registration and export-controlled manufacturing
  • NASA/ESA heritage on previous missions

Our Waveguide Products

Our engineering team works closely with you to define interface requirements, thermal/structural loads, material choices and assembly flows to ensure performance over the full mission lifecycle. We offer a full line of waveguide products engineered for satellite applications:

Standard & Custom Rigid Waveguides

Engineered for optimal signal integrity and minimal insertion loss in mission-critical links.

Thin-Wall & Lightweight Assemblies

Ideal for weight-sensitive spacecraft, CubeSats and micro-satellites where every gram matters.

Hybrid RF/Optical Interfaces & Transitions

Integrating waveguides with feedthroats, transitions or combined RF/photonic modules for next-gen platforms.

Full Sub-Assemblies & Integrated RF Chains

From waveguide run to transitions to antenna interface, delivered as turnkey modules for simplified system integration.

TRUSTED GLOBALLY

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